4Life-Extreme`s Build
#1 by
4life-extreme
, Sat May 17, 2014 10:31 pm
Thought id get this blog started ready for when Ed and I remove the OLD engine and fit the NEW engine in.
Gonna try and do a step by step with 
Starts Monday with Engine Order + some additional parts
Tuesday pick truck up from Eds place on Transporter trailer
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
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Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#2 by
Discodaz
, Sat May 17, 2014 10:33 pm
Cool.Look forward to reading about it
Daz
2003 l200 warrior double cab,black, Alpha gtx, canopy, De egr'd, De cat, Reversing camera, Bedrug load liner.mitzi power upgrade,led dash lights.
Founder member of " THE GLEAM TEAM "
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Posts: 9.273 Date registered 03.15.2013
RE: 4Life-Extreme`s Build
#3 by
123hotchef
, Sat May 17, 2014 10:33 pm
good luck dave
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RE: 4Life-Extreme`s Build
#4 by
robl200
, Sat May 17, 2014 10:51 pm
Hope it's a trouble free swap 
Y reg trojan 184k now sold after 8 years of off road shenanigans and rebuilds and laffs!!
02 4life 72k in pieces!!
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Posts: 3.540 Date registered 10.02.2011
RE: 4Life-Extreme`s Build
#5 by
4life-extreme
, Mon May 19, 2014 8:12 pm
Parts ordered today should be here Tuesday / Wednesday Garage cleared out ready to do the swap over.
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
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Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#6 by
Tony2chins
, Mon May 19, 2014 8:27 pm
Cool, when you have done that you can come up here and sort this peice of crap I have got stuck on me drive way
warrior 2004 gone but not forgotten
3.5 shogun
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Posts: 2.647 Date registered 03.10.2013
RE: 4Life-Extreme`s Build
#7 by
Gezza
, Mon May 19, 2014 8:41 pm
Fingers crossed that you're back up and running ASAP
Raging Bull (Red) Manual 35,000m '57'
K&N
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Cooper Discoverer AT3 265/65/17
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Posts: 5.058 Date registered 01.12.2013
RE: 4Life-Extreme`s Build
#8 by
4life-extreme
, Tue May 20, 2014 8:50 pm
Engine arrived today Bild entfernt (keine Rechte)
Bild entfernt (keine Rechte)
The Garage all cleared and ready to go Bild entfernt (keine Rechte)
The transportation Bild entfernt (keine Rechte)
Arrival ready for the showdown Bild entfernt (keine Rechte)
BIG Thanks to ED (zx7red) For the transportation of my truck from his home to the work place garage
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
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Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#9 by
Gezza
, Tue May 20, 2014 10:37 pm
ready for the weekend?
Raging Bull (Red) Manual 35,000m '57'
K&N
Truckman Top
Cooper Discoverer AT3 265/65/17
Remap - do I, don't I?
Stratford Upon Avon
- Gezza
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Posts: 5.058 Date registered 01.12.2013
RE: 4Life-Extreme`s Build
#10 by
zx7red
, Thu May 22, 2014 9:55 pm
Everything was going well until trying to get the balance shaft out and take the fuel pump drive off, not moving!
Into the books we go and hope for a better day tomorrow.
Ed
54 plate Black Animal, Fareham, Hampshire
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Posts: 579 Date registered 10.30.2011
RE: 4Life-Extreme`s Build
#11 by
123hotchef
, Thu May 22, 2014 9:58 pm
burn it!
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RE: 4Life-Extreme`s Build
#12 by
robl200
, Fri May 23, 2014 12:37 am
I have a set of balance shafts if needed
Y reg trojan 184k now sold after 8 years of off road shenanigans and rebuilds and laffs!!
02 4life 72k in pieces!!
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Posts: 3.540 Date registered 10.02.2011
RE: 4Life-Extreme`s Build
#13 by
4life-extreme
, Fri May 23, 2014 10:33 pm
Couple of bits to take off then remove the bonnet unbolt the gearbox and out with the block.
Bild entfernt (keine Rechte)
Bild entfernt (keine Rechte)
Ed is doing a fantastic job. 
I really don't know what i would of done without his commitment to helping me out.
I did get told off today for parts not being cleaned properly. This is my first major job I have been involved in and loving it. 
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
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Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#14 by
4life-extreme
, Sun May 25, 2014 7:04 pm
Engines out Bild entfernt (keine Rechte)
Bild entfernt (keine Rechte)
But Ive just found out that the clutch release fork has broke
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
-
Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#15 by
4life-extreme
, Mon May 26, 2014 12:50 pm
Air con is Bolxed so thats been taken out now, that makes me a couple a kilos lighter 
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
-
Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#16 by
LezT
, Mon May 26, 2014 1:23 pm
Dave... can't the clutch fork be welded if ya need it urget..
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RE: 4Life-Extreme`s Build
#17 by
LezT
, Mon May 26, 2014 1:24 pm
Quote: 4life-extreme wrote in post #15
Air con is Bolxed so thats been taken out now, that makes me a couple a kilos lighter
Should have fitted an air tamk and used it to reinflate ya tyres after off roading...
K74 02 plate
Shoggy Sport 3.0 v6
2E0LEZ
Kenwood TS670.. Yaesu FT575GX.. YaesuFT8800D.....Yaesu FT897
Yaese FT101ZD......20M BitX3C TXRX
Kenwood Chef.....Goblin Teasmaid
“If electricity comes from electrons, does morality come from morons”
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Posts: 18.434 Date registered 10.01.2011
RE: 4Life-Extreme`s Build
#18 by
4life-extreme
, Mon May 26, 2014 1:51 pm
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
-
Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#19 by
LezT
, Mon May 26, 2014 3:20 pm
Quote: 4life-extreme wrote in post #18Quote: LezT wrote in post #16
Dave... can't the clutch fork be welded if ya need it urget..
its the spring clip in the centre thats broken
That'll be a NO then...
K74 02 plate
Shoggy Sport 3.0 v6
2E0LEZ
Kenwood TS670.. Yaesu FT575GX.. YaesuFT8800D.....Yaesu FT897
Yaese FT101ZD......20M BitX3C TXRX
Kenwood Chef.....Goblin Teasmaid
“If electricity comes from electrons, does morality come from morons”
FORUM MODERATOR...
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Posts: 18.434 Date registered 10.01.2011
RE: 4Life-Extreme`s Build
#20 by
zx7red
, Tue May 27, 2014 9:16 am
Nah it can't be welded Lez! I'm good but can't weld spring steel.
We are just waiting for the bits to arrive from Stormforce's truck and Dave should be up and running by the weekend.
Most of the issues we have faced are from the guy who was servicing it, not being sure what he was doing.
Ed
54 plate Black Animal, Fareham, Hampshire
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Posts: 579 Date registered 10.30.2011
RE: 4Life-Extreme`s Build
#21 by
4life-extreme
, Tue May 27, 2014 7:05 pm
Parts are on route and should be here Wednesday (tomorrow) 
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
-
Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#22 by
4life-extreme
, Wed May 28, 2014 7:56 pm
New speedo cable fitted hopefully that will solve the annoying squeak that we thought was a wheel bearing..
Important bit arrived today thanks to Al and Stormforce
Bild entfernt (keine Rechte)
The real deal
Bild entfernt (keine Rechte)
Couple more parts due to me tomorrow. (zx7red) Ed is coming over to do some more on the new engine.
AREA REPRESENTATIVE - South Central England
2002 4Life Blue over silver with diff lock,wind deflectors x 4, bonnet bug deflector, snorkel, 30mm wheel spacers, Angel eye spot lights, Bonnet gas struts, CB. GripMax A/T 265/75/16. Boost gauge, Oil Catch Can, Extended rear shackles (164k miles. R.I.P.), New long Milner Engine ( 62k miles) New Turbo @ 236k
JOBS TO DO
Pro comp Front`n`Rear shox, Winch bumper, Rock Sliders
- 4life-extreme
-
Posts: 5.359 Date registered 02.17.2012
RE: 4Life-Extreme`s Build
#23 by
zx7red
, Thu May 29, 2014 2:59 pm
Does that come in a clean version Dave? Lol
See you tonight lad
54 plate Black Animal, Fareham, Hampshire
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Posts: 579 Date registered 10.30.2011
RE: 4Life-Extreme`s Build
#24 by
zx7red
, Fri May 30, 2014 10:10 pm
Well, new engine is in the truck.
Just got to bolt everything to it tomorrow, oil, coolant and fuel and have it roar into life.
Ed
54 plate Black Animal, Fareham, Hampshire
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Posts: 579 Date registered 10.30.2011
RE: 4Life-Extreme`s Build
#25 by
zx7red
, Sat May 31, 2014 8:47 pm
Got Dave's new engine fitted and running, then the rear crank seal decided to leak, bugger. Engine has to come out again!
Ed
54 plate Black Animal, Fareham, Hampshire
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Posts: 579 Date registered 10.30.2011
