Keg, the EGR may look and seem to work OK but is the position sensor on it working correctly as it's that which tells the ECU that there's something wrong
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what codes? electrical or mechanical failure of the EGR? if mechanical then remove and spotless clean in brake cleaner, thinners etc..... refit with a blank. if its electrical then check if the internal shaft has snapped if not then easyer to replace and blank off
Jez
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