RE: Oliver's building mess.

#76 by 123hotchef , Sat Jul 16, 2016 7:03 pm

he did copper slip


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RE: Oliver's building mess.

#77 by Mallinman , Tue Jul 26, 2016 10:16 pm

Adapter plate made for the cylinder head on the new engine to house both of the a/c temperature switches. So I can run the air con. Bild entfernt (keine Rechte)


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift

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RE: Oliver's building mess.

#78 by Mallinman , Tue Jul 26, 2016 10:19 pm

Twin mounted 12v high power cooling fans installed and brackets made to affix them to the chassis. I don't like tieing them to the rad as they wear thru eventually. Intercooler brackets all made up 2 now.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift

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RE: Oliver's building mess.

#79 by Mallinman , Tue Jul 26, 2016 10:20 pm

And it all fits neatly back inside the grill for a clean look. I want it to look standard when done.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift

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RE: Oliver's building mess.

#80 by Mallinman , Tue Jul 26, 2016 10:24 pm

Also finished the coolant mod today. That's a stainless pipe drilled and tapped into the water pump that flows into the block between the 4th and 5th cylinder keeping the back of the engine cooler. Il get some pics up later


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#81 by birdie , Tue Jul 26, 2016 10:34 pm

Looking good ol, nice work mate


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RE: Oliver's building mess.

#82 by Mallinman , Tue Jul 26, 2016 10:58 pm

Cheers bud. I'm like you at the moment mark. I'm transit power. I'm quite enjoying it. I like the vans. There quite nippy and comfortable. Only thing is mines a flat deck and it's a bit cramped with 2 massive Labradors in. Lol.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#83 by birdie , Tue Jul 26, 2016 11:03 pm

Mine has a camp bed and a microwave for emergencies. Love it, but I miss my truck


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RE: Oliver's building mess.

#84 by 123hotchef , Wed Jul 27, 2016 12:14 am

ha ha white van boys! top work oli


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RE: Oliver's building mess.

#85 by Mallinman , Sat Sep 10, 2016 8:34 pm

Old exhaust
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#86 by Mallinman , Sat Sep 10, 2016 8:37 pm

Finished making up the new 3" stainless one today. Just gotta finish welding it up tomoz.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#87 by alex200 , Sat Sep 10, 2016 9:43 pm

What did you weld that with mate? Should sound a beast


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RE: Oliver's building mess.

#88 by 123hotchef , Sat Sep 10, 2016 11:20 pm

looks like it is just spot welded with mig


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RE: Oliver's building mess.

#89 by alex200 , Sun Sep 11, 2016 12:41 am

My phone wont let me open any pics so I just get the small version on the post.


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RE: Oliver's building mess.

#90 by Mallinman , Sun Sep 11, 2016 8:31 am

Just tacked up together at the mo. Il finish welding it up this week. Got the fun job of wiring today. Welding it with the mig, t304 stainless wire with pure argon shielding it. It's a pain to weld. not as much of a pain as the ally welding I did with the mig last week. I think as soon as this plasma cutter is payed off this year I'm Goanna buy a tig welder.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#91 by Mallinman , Sun Sep 11, 2016 8:38 am

A picture of the ally intake manifold I made for this build. The original plastic one was too big which meant I would have had to relocate the battery and bits. And it doesn't compensate for Loss of pressure towards the back cylinders.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#92 by Mallinman , Sun Sep 11, 2016 8:40 am

I cut up and used the ally 606 engine manifold
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And some 4" tube and flat stock


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift

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RE: Oliver's building mess.

#93 by Mallinman , Sun Sep 11, 2016 8:42 am

Quote: alex200 wrote in post #89
My phone wont let me open any pics so I just get the small version on the post.

U got an iPhone??


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#94 by alex200 , Sun Sep 11, 2016 10:22 am

No mate I dont have an iphone. I'm on a Nokia Lumia but I regret it lol.


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RE: Oliver's building mess.

#95 by Mallinman , Sun Sep 11, 2016 8:04 pm

Quote: alex200 wrote in post #94
No mate I dont have an iphone. I'm on a Nokia Lumia but I regret it lol.

If u ever want to see a pic then let me know and il email it 2 u.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#96 by Mallinman , Thu Sep 22, 2016 9:31 pm

Repainted winch bumper back on now. And 13500lb wireless winch fitted. Just incase
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#97 by Mallinman , Thu Sep 22, 2016 9:32 pm

Alloys been powder coated and put on. Instead of the rusted steel wheels.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
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RE: Oliver's building mess.

#98 by Mallinman , Thu Sep 22, 2016 9:35 pm

Currently on with spaghetti wiring at the mo. It's going ok except the glow plug ecu doesn't like me or anything and won't play ball.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
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RE: Oliver's building mess.

#99 by Swagger , Thu Sep 22, 2016 9:42 pm

Good grief ... did something explode in there?


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RE: Oliver's building mess.

#100 by Mallinman , Thu Sep 22, 2016 9:57 pm

Quote: Swagger wrote in post #99
Good grief ... did something explode in there?

Yea my brains trying to figure it all out.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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