RE: Oliver's building mess.

#151 by Mallinman , Fri Dec 30, 2016 6:58 pm

Well it's passed the mot today. All seems well except a few niggles. One turbo pipe is leaking air out under boost. Exhaust sometimes rattles where it's real close to the adapter plate. And the gauges need fiddling with but all in all not bad.
It's nice to be back in the truck again.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#152 by ronniecabers , Fri Dec 30, 2016 7:21 pm

Thats very good news!


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RE: Oliver's building mess.

#153 by woody13 , Sat Dec 31, 2016 9:31 am

Good stuff mate, can't wait to see it.


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RE: Oliver's building mess.

#154 by 123hotchef , Sat Dec 31, 2016 11:15 am

so its all up and running nice work mate


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RE: Oliver's building mess.

#155 by George , Sat Dec 31, 2016 12:36 pm

Quote: Mallinman wrote in post #151
Well it's passed the mot today. All seems well except a few niggles. One turbo pipe is leaking air out under boost. Exhaust sometimes rattles where it's real close to the adapter plate. And the gauges need fiddling with but all in all not bad.
It's nice to be back in the truck again.


Very well done


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RE: Oliver's building mess.

#156 by yozer13 , Sat Dec 31, 2016 3:04 pm

how dose it drive in comparrision ?


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RE: Oliver's building mess.

#157 by Mallinman , Mon Jan 16, 2017 9:24 pm

Still getting used to it. It's definitely quicker. Spends quite a bit of time sideways. It's not fully tuned yet. Still sorting out various teething problems but nothing major. Need to get a boost leak tester as I'm losing some somewhere. It's fun to drive. Sounds awesome with the 3" straight pipe. Makes people look. Might be back in the van tho this week. The garage next door hasn't got round to sorting me out an engineers report yet. My insurance want one to keep it insured. God knows y. It's our fleet policy people. Miserable buggers. Wen I changed the engine and axles in my defender my insurance company never cared. Just wanted to know what engine it was. And they were happier that it stopped better.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#158 by 123hotchef , Tue Jan 17, 2017 8:57 pm

cant wait to see it!


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RE: Oliver's building mess.

#159 by Mallinman , Tue Feb 07, 2017 10:04 pm

Well been driving it a while now. All is running ok. Got some variable resistors to solder in to adjust the rev counter and oil temp gauge. Revs are about 1500 out. Fair bit. And oil temperatures is about 30'c out. Nothing major. Getting slightly better fuel consumption than the 2.8. Turned the pump up the other day. Still no smoke so still plenty of scope. EGT's are still low. Only get to bout 600 on long steep hills when I'm booting it. Turbo is on 22psi in the manifold. 26psi out the turbo so losing 4psi thru the large front intercooler and pipework. Which is very acceptable. Goanna swap out the turbo tho. Prob to the end of this year. Run as is for a bit. Prop a hx30 or 35. Got the boost but not enough air density. Got a slight niggle of the fuel line drawing in some air. Got more to swap it out this weekend tho. It's been a lot of work and prob still some to come. But it's fun to drive. Raped a chav corsa off the traffic lights the other day. Should have seen his face. Made all the work worth it. Just for that.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#160 by birdie , Wed Feb 08, 2017 7:56 pm

What sort of power is it running?


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RE: Oliver's building mess.

#161 by Heathen , Wed Feb 08, 2017 8:05 pm

Quote: Mallinman wrote in post #159
But it's fun to drive. Raped a chav corsa off the traffic lights the other day. Should have seen his face. Made all the work worth it. Just for that.



got to love that - bet it cost him less though


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RE: Oliver's building mess.

#162 by Mallinman , Wed Feb 08, 2017 9:48 pm

Quote: Heathen wrote in post #161
Quote: Mallinman wrote in post #159
But it's fun to drive. Raped a chav corsa off the traffic lights the other day. Should have seen his face. Made all the work worth it. Just for that.



got to love that - bet it cost him less though

Probably. Lol


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#163 by Mallinman , Wed Feb 08, 2017 9:51 pm

Quote: birdie wrote in post #160
What sort of power is it running?


Not sure yet. Goanna turn it up again soon to as far il dare take it with this turbo and take it for a dyno. Can't even estimate tbh. I bet it's under 250 still at the mo. I don't want to break anything just yet. Lol


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#164 by 123hotchef , Thu Feb 09, 2017 6:50 am

time to get it muddy!


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RE: Oliver's building mess.

#165 by Mallinman , Fri Jun 30, 2017 2:59 pm

https://youtu.be/kpoRxKJ2p9w
Was messing around this morning. It's not 2 shabby.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#166 by Heathen , Fri Jun 30, 2017 5:01 pm

Sounds pretty nice that!


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RE: Oliver's building mess.

#167 by Mallinman , Tue Sep 11, 2018 10:13 pm

So got bored with the current power. Turbo has run out of puff. Currently building a custom exhaust manifold to hold a Borg Warner s200. Few pics of the build Bild entfernt (keine Rechte)


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#168 by Mallinman , Tue Sep 11, 2018 10:14 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#169 by Mallinman , Tue Sep 11, 2018 10:15 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#170 by Mallinman , Tue Sep 11, 2018 10:16 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
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RE: Oliver's building mess.

#171 by Mallinman , Tue Sep 11, 2018 10:18 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#172 by Mallinman , Tue Sep 11, 2018 10:19 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#173 by Mallinman , Tue Sep 11, 2018 10:19 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#174 by Mallinman , Tue Sep 11, 2018 10:20 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#175 by Mallinman , Tue Sep 11, 2018 10:21 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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